First, completely disassemble as follows:
Next remove the bed (you can use this to
make a trailer later on).
Remove the cab.
Remove the "gas" tanks, both sides.
Second, completely dissassemble the cab as
follows:
Remove both side mirrors (they will be
replaced later). Remove both exhaust
stacks. Cut both fenders to remove the
steps.
Modify the cab as
follows:
Material
removal modifications to
the cab. (This will require drilling new holes.) Cut back of cab (not shown above) to be flush where the exhaust pipes turn into
the cab. DO NOT remove flanges that hold the cab on to the body, but you will need to shave a little
bit off the tops to be level with the top of
the metal chassis, as well as shaving some
material off the inner sides of the flanges
to fit over the brackets that lower the
motor/gearbox.
Make new extended fender exensions out of styrene. (Liquid hobby model kits
cement works well making a good bond between the styrene and the cab material.)
Make a fill plate out of styrene to fit the rear bottom of the cab (between the chassis
planges). Cement in place.
Remove the center divider from the rear window.
Add material (styrene) to simulat windshield hinges on each side of the windshield.
The roof and top sides
of the cab were made of canvas (on a metal
frame). To simulate the canvas you can heat the roof pushing it down slightly to make the roof "sag". You can also scribe some stretch marks in the corners. Also, you can add some snap buttons along the edge over the door windows.
Cut the side windows out further to the rear to the first scribed line (about 3/8 inch).
Scribe new lines for rear edge of doors, in line with the new window opening.
....insert photo here....
Finish the cab as
follows:
Fill all holes and lightly sand with fine
sandpaper (or fine steel wool) to dull up
finish for new paint. Clean all
surfaces with alcohol until all sanded
particles are removed. The roof should
be canvas, and this can be simulated several
ways by heating the roof to give it some
sag, add some scratches to simulate the
canvas texture, add stretch creases at the
corners, and add some snap buttons above the
side windows.
Add hardware such as
rear view mirrors, door handles, windshield
wipers, etc.
Add decals/rub on letters (all white)
Add window "glass" to windshields.
Optional: add window "glass" (plastic) to
side windows.
Clean up the engine hood by fine sanding, cleaning, and pinting.
Paint the entire cab Olive Drab. Paint
the roof with a slight ligther color Olive
Drab (add some white) to simulate the
lighter color of the O.D. canvas.
....insert photo here....
Make a new cab
interior:
A
completely new interior is required to make
the "deuce" more realistic. The WPL
model is based on a modern interior
including dash board flipped up, console
over transmission, and high back bucket
seats.
The new inerior (pictured) was made of
various thicknesses styrene and has the same
floor outline as the WPL model. The
floor actually sits 1/4 inch lower (same
seat height in relation to the cab), and an
extended area under to dash for more legroom
if a figure is added.
The new cabs floor over the transmission is
wider than it should be to fit over the
radio cear (reciever and speed control).
Paint everything Olive Drab except as
follows:
- Seats slightly lighter Olive Drab for
canvas finish.
- Steering wheel, shift knob, and boot
black.
Go Topless
There is no reason to limit how the truck is modelled by leaving the top on as part of the body.
In fact, having the top removable allows access to the inside of the cab (moving figures, modifications, adding an action camera, etc.).
This is done by ctting along the back of the cab even with the bottom of the side windows, then around the windshield frame.
Reinforce the backside of the windshield along the top edge.
Reinforce the "canvas" top along the front edge, addin a strip to go under the windshield stiffner to keep the top on. Add a stiffener to the inside of the back of the canvas top, which will fit down behind the seats.
If done right the top will snap and hold
inplace (see yellow lines in photo). To remove, slightly pull the
windshield top forward and raise the top up.
Modify the chassis as
follows:
The chassis will
require several modifications. The plastic
housings for the WPL steering servo, and
reciever circuit will require modification to
assomocate the new serov, radio reciever, and
speed controller. The chassis will also
need modification for the new rear suspension
(including adding the second axle).
The
motor/gearbox should be relocated lower (but no
forward or aftward movement) by making
new side plates (copper sheet in photo).
This will not only allow the gearbox to clear
the bed, but also increase the
efficiency of the u-joints which were prone to
come apart by not having such severe angles to
the axles. This does however come a a
cost with a reduction of ground clearance.
Also, see photo under: "2. Modifications
to the model's radio control and electronics"
(below)
Rear Axles
With
the addition of a second axle, there are
several goals. First, the second axle
should be powered to ggive the vehicle the
maximum traction.
Second, the axles should act independantly
of each other in the vertical direction.
This can be described through the diagram at
the right.
A. Moving forward on level ground.
B. A bump approaching axle C, where C rides
up and D remains on the level ground.
C. As the vehicle moves forward, axle C
drops down and axle D rises.
Note that this is for each side,
independantly. If the bump is only on
one side then the wheelset for that side
moves up and down as shown and the wheels on
the other side ride level.
Also note that the wheels do not ride
straight up and down but on an arc where the
center of the arc is the black dot between
the axles. This is controlled by the
suspension.
The
following is for the drawing at the right:
The suspension used on this model was
creaded using 3D modeling and printing and
is available on shapeways.com
These parts actually fasten tot he WPL axles
on the ends of the springs and to the
chassis (requiring 2 holes per each side).
The tie-bars prevent the axles from
twisting.
A second truck or spare axle purchase from a
WPL retailer is required. By flipping
the axle over, the wheels will turn in the
same direction.
You can see where the axle pivot is, the hub
under the middle of the leaf spring.
The spring has a shaft which goes through a
washer and into the axle mount ("T" shaped
piece), then through the collar which is
pinned to the shaft.
The ends of the springs mount to the axle
adapters using pins on each end. The
pis fit loosly through the spring to allow
the axles to have some slack so the axles
can act independantly in respeact to ech
other.
The rear axles/wheels will now be 3.00
inches apart, center to center.
Modify the Spare
Tire:
The
spare tire (you can buy extra tires
cheap) is mounted under the right side
near the forward end of the bed.
Space it down about 3/8 inch, making
your own mount. I made mine
incorporation one of the WPL (white
nylon) axle ends so the tire can be
removed by removing the screw (just like
the other tires). The tire needs
to be cut (a small notch) where it
interfeers with the gear box.
(
See photo, right.)
Fuel Tank:
The fuel tank is mounted under the
left side near the forward end of
the bed. Make yours to
whatever level of detail youu want.
(See photo, right.)
add photo
Steps and Storage Boxes:
The Steps and Storage Boxes are
mounted on both sides of the cab
just under the doors.
Make
yours to whatever level of detail
youu want.
(See photo, right.)
add photo
Add
MORE appearance modifications info here.
Move the rear wheels
backward 7/16 inch